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客户应用 2021年3月17日

适于苛刻条件下应用的铁路系统

一旦铁路起重机和抱罐车离开Kirow位于德国莱比锡的生产车间，它们就将在最苛刻的条件下工作20年甚至更长时间。-20至+40 ℃的室外温度、高达1,200 C的热渣材料、严重冲击和升高的电压，这些都只是重型机械设备上的电子组件所面临的一部分严苛条件。万可弹簧连接技术和I/O控制器可轻松应对严苛环境挑战。
Kirow公司是铁路起重机全球市场的领导者，许多铁路公司都使用该公司生产的重型起重机——Multi Tasker。铁路网上的故障车辆救援或高达200吨的负载物的移动都需要使用该起重机。铺轨机是一种专业起重和运输机器，常与Multi Tasker一起用于铺设又长又沉重的轨道和更换道岔。由于高速列车所造成的严重磨损，轨道和道岔都必须定期更换。道岔的各个部分会被运输至现场进行组装并装入轨道。现在，最高可达18吨重的道岔可由厂家预先组装好然后再运输至现场。由于道岔对正常的铁路运输而言过于庞大（宽度高达4.4米），因此通常采用Kirow公司的专业道岔运输车运输，装车时道岔采取倾斜60度放置并被牢牢固定，然后长距离运输至现场。

万可优势

  • 适于严苛环境条件的坚固电子组件

  • 技术需求日益增加

  • 兼容性和长期可用性

适于严苛环境条件的坚固电子组件

Kirow的铁路起重机和抱罐车采用复杂的控制技术。由多个传感器监控机器的实时运行状态，大量执行器确保可靠的控制。传感器信号通过一个支持核心功能的I/O系统传递，如使用感应传感器监视起重机其他稳定支撑结构的位置。如果支撑结构位于目标位置，则系统中的数字量输出模块会激活一个控制灯。其他传感器会检查倾斜补偿机制在运输过程中是否正确锁定以及运行过程中是否解锁。

“我们过去一直在寻找一个能够在严峻的铁路环境中经受考验的I/O系统。与其他制造商相比，万可可靠的弹簧连接技术和稳健的CANopen技术脱颖而出，”Kirow控制技术工程师Arnfried Wagner说道。为此，Kirow选用了WAGO-I/O-SYSTEM 750。万可产品的技术耐久性通过了EN 50155（铁路标准）和EN 50121/3/2（EMC性能）针对铁路行业的特殊要求认证。万可的弹簧连接技术及其电子产品通过了抗冲击性和抗振性测试；同时，也通过了抗极端天气、干扰、振动以及绝缘强度的认证。

据Wagner先生介绍，万可技术的其他优势还包括模块化设计和紧凑的结构。无论哪个位置需要使用传感器和制动器，都可放置外形紧凑的I/O节点，而无需利用昂贵的电缆连接至中央控制器。由于涉及的距离较短，Kirow使用截面积较小的电缆，从而不易受到电磁干扰。基于种类丰富的模拟量和数字量输入/输出模块，WAGO-I/O-SYSTEM很好地补充了Kirow自有的控制技术。这就是为什么WAGO-I/O-SYSTEM的输出模块未来还将能够控制其他功能，如支撑臂的移动等。
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技术需求日益增加

“过去5年来我们一直使用万可技术，而且非常满意。尽管我们的产品应用在极端环境中，但它们从未出现任何故障。万可技术可灵活地满足多种需求，也有很高的性价比，”Wagner说道。作为Kirow公司的控制技术工程师，他对万可做出了极高的评价。“最初我们低估了温度波动较大地区的冷凝问题。我们与万可合作共同找出解决方案，并通过在电子产品上喷涂一种特殊的保护漆来解决这个问题。此后，我们就没有遇到湿度影响的问题，客户也对该项技术的可靠性表示非常满意，”Wagner笑着说道。

Kirow特别强调使用标准接口，如同使用CANopen现场总线适配器一样；此外，Kirow还非常注重产品可用性。尽管持续使用在严峻的环境中，但万可弹簧连接技术仍可确保模块和控制器的可靠性。“扩展温度范围对我们而言也越来越重要。例如，我们收到了来自立陶宛和中国的招标，要求在-40 C环境下也能平稳运行。万可新型750 XTR系列为此提供了合适的解决方案，”Wagner说。新型WAGO-I/O-SYSTEM 750 XTR的温度范围可扩展至-40°C至+70°C。该系统还能提供5kV的电气隔离和5g加速度的抗振动性。

Kirow的经验表明拥有成熟的技术还远远不够。产品还必须符合气候条件的标准要求、具备EMC保护和安全防护认证。万可拥有自己的认证检测实验室，能够可靠地验证产品是否符合所有标准。

兼容性和长期可用性

铁路技术制造商的客户要求产品具有至少20年的使用寿命。服务质量和备件可用性也非常重要。然而，软件和电子组件的创新周期并不能很好地满足这些要求。Kirow公司的控制技术工程师与电子产品供应商之间有过几次不太令人满意的合作经历，“重要部件的反复中断另我们感到很诧异。万可在这方面的产品理念要好得多，因为新版组件总能与之前的版本相兼容。这种连续性对我们而言非常重要。”

总结：

  • WAGO-I/O-SYSTEM 750满足铁路行业的特定要求。

  • 紧凑的WAGO-I/O-SYSTEM减少了至中央控制器的布线要求。

  • 新控制器的向后兼容性可确保产品生命周期的连续性。

文: Marco Schrader，WAGO

产品概览

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